Before we can begin assembly, we need to cut a couple of wedges for the toolbox handle. You can cut the wedges out of any stock that is at least 1-1/4" thick.
Using your band saw, cut a wedge out of one side of the stock you choose. The wedge should end up about two inches long, and about 1/4" thick at the thickest end. The wedges should look as they do in the image on this page. You'll need two wedges for the assembly.
Build a Classic Wooden Toolbox
By Chris Baylor, About.com Guide
Cut Wedges for the Handle
Cut the Wedges for the Handle
(c) 2007 Chris Baylor licensed to About.com, Inc.Prev
- Build a Wooden Toolbox- Free Woodworking Plans to Build a Classic Wooden Toolbox
- Cut the Ends to Length
- Classic Wooden Toolbox Plans - Cut the Side Pieces of the Classic Wooden Toolbox
- Mark Curves on Ends of Toolbox
- Cut the Curves on the End Pieces
- Cut the Dovetails
- Cut the Dadoes for the Bottom
- Drill Holes for the Handles
- Cut Wedges for the Handle
- Assemble the Wooden Toolbox
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