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Make a Hardwood Cutting Board

By Chris Baylor, About.com

3 of 10

Cut the Tongues in the Boards

Cut the Tongues

Cut the Tongues

(c) 2006 Chris Baylor licensed to About.com, Inc.
Now that you've cut the grooves, its time to cut the corresponding tongues in boards 1 & 2.

Add some chippers to set the width of your stacked dado blade to 1/2", and lower the blade height on your table saw to 1/4". Move your fence to 4-1/2" away from the blade and run boards 1 & 2 through the blade on both sides to create the tongues that will fit in the corresponding grooves in boards 2 & 3.

TIP: For the best fit, set your dado blade to just less than 1/4" height and cut the tongue, then try to dry fit it into the groove. You might need to raise the blade a hair and run it through the saw again, but this will procedure ensure a tight fitting tongue-and-groove joint.

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