Milwaukee 5616-24 Router Kit Review

Milwaukee has a reputation for making very sturdy, solidly-built power woodworking tools. In that respect, the Milwaukee 5616-24 certainly doesn't disappoint. While the router isn't unusually heavy or bulky, it definitely has a rock-solid feel. The 2-1/4 HP EVS motor handled every task we threw at it and didn't seem to bog down much even under heavy loads. While the unit requires two wrenches to change bits, the supplied 1-1/8" open-end wrenches matched the sturdiness of the router.

We were very pleased with the performance, versatility and strength of this woodworking tool.

Pros

Cons

The Milwaukee 5616-24 router kit, equipped with the included fixed base is one of the sturdiest 2-1/4 HP router kits we've tested. We found that the wraparound palm grip made this very sturdy unit feel quite stable when routing. While the off hand could certainly be used to hold onto the opposite ball handle, we didn't have any trouble operating the unit with one hand. The fine depth adjustment was quite accurate and the electronic variable speed motor was responsive. The unit tends to start up a bit more quickly than other "soft-start" routers in it's class, which means one should have a firm grip before starting the unit. However, we didn't find this to be a drawback.

The plunge base was just as comfortable to use as the fixed base. We loved the stability and feel of the handles on the plunge base, and the plunge release lever was easy to reach for release, yet held firmly when engaged. Visibility and depth adjustments on the plunge base were very good.

When using the fixed base, the motor needs to be removed from the base in order to change bits with the two 1-1/8" open-end wrenches. On most routers, changing bits with the motor removed is a sure-fire recipe for a mashed finger. However, the large collet assembly and sturdy wrenches made changing bits a breeze.

The only thing we really didn't like about this router kit was the case. It essentially has three sections, with the two sides opening out away from the base. As such, it takes a lot of table or floor space to open up the case and access the tools. In its defense, Milwaukee did provide numerous spots for router bits and accessories, so there's a good chance we're being nit picky on this point.

Our preferences on the type of case certainly shouldn't detract anyone from considering what is a really well-built woodworking tool.